Automotive "interior and exterior decoration parts" robot processing technology scheme
Components of automobile interior and exterior decoration:
From the perspective of structure, automotive exterior parts mainly include trim, trim, functional structure, body structure, chassis structure (new energy vehicle battery box), lights, door handles, sunroof, etc.
Automotive interior parts are mainly divided into instrument panel, steering wheel, door inner guard panel, ceiling, seats, lighting, column guard panel, trunk (trunk) and so on.
Materials used for automobile exterior parts:
Automobile exterior parts commonly used materials are ABS (acrylonitrile - butadiene - styrene plastic), carbon fiber composite materials, PP (polypropylene), ASA(styrene, acrylonitrile and acrylic rubber copolymerization), l according to the specific parts system performance requirements of the materials used are different.
Auto exterior parts structure dismantling:
1. Frieze (5 majority)
Automobile exterior decoration strip is mainly used in automobile external water cutting/internal water cutting, door frame trim strip assembly/side trim strip assembly, top cover trim strip assembly, side rear window assembly, anti-clamp strip assembly, using plastic TPV, PVC, PP, etc., a variety of processes.
2. Accessories (6 majority)
Automotive exterior parts are mainly used in radiator grille assembly, rear spoiler assembly, rear license plate trim assembly, cover plate, radar label, radar grille, using PC+ABS, PC+PET, ASA and other materials.
3. Functional structural parts (most of them)
Automotive exterior functional structural parts are mainly used in luggage rack assembly, top ventilation window guide assembly, using PP, PPLGF, carbon fiber or glass fiber composite materials processing.
4. Body structural parts (4 most)
Automotive exterior body structure parts are mainly used in door frame assembly, aluminum door frame assembly, guide rail assembly, seat slide rail assembly, using cold rolled galvanized sheet, aluminum alloy material processing.
5. Battery case
It is placed in the chassis of the vehicle, as the bearing and protection unit of the power battery system of the new energy vehicle. It adopts the composite of aluminum extrusion, aluminum stamping, aluminum die casting and other materials, and combines various connection technologies such as welding, bonding and riveting to meet the requirements of function and strength while achieving better lightweight.
Which auto parts will be involved in industrial robot processing application:
1, automobile interior and exterior trim, aluminum alloy decorative strip, processing robot cutting, drilling, grinding deburring.
2, automobile exterior aluminum alloy luggage rack, processing technology robot deburring.
3, automotive interior SMC composite trunk (trunk), processing robot cutting, milling, drilling.
4, automobile exterior decoration acrylic taillight frame, processing technology robot deburring.
5, automotive interior engine cylinder block, cylinder head, processing robot floating deburring.
Whether from the growth space of Chinese auto industry or the rules of industrial structure adjustment and upgrading of Chinese auto parts industry, there will still be great space for Chinese auto parts industry in the coming years.
Do you understand the selection, application and future of automotive interior and exterior decoration materials?
With the rapid promotion of China's automotive industry status in the world, people's ability to comprehensively evaluate the performance of automobile products has been strengthened, and the requirements for the shape and structure of automobiles have become more stringent. Automotive interior and exterior decoration products are not only an element, but also a product highlight. In order to meet the requirements of users for car comfort and environmental protection, in addition to the extraordinary overall structure design, the selection of automotive interior and exterior decoration materials is also the key.
Car exterior trim refers to the parts of the body that play the role of protection and decoration. It is not only the appearance parts (such as the hub decoration cover can improve the brand image of the car, and all kinds of decorative strips can enhance the vehicle beauty), but also the safety parts (such as the bumper can absorb energy, reduce the damage of the body), or the functional parts (such as the fender can prevent the wheel rolling sand and sound insulation). So the exterior parts play an important role in the auto parts system.
The black edge and flower design of the front and rear wind window assembly are directly related to the driver's vision and the brightness and darkness of the interior light, affecting the evaluation of the vehicle quality sense. The main function of the black edge includes two aspects: to protect the glass glue from being exposed to the sun, to prevent the aging of the glass glue leading to the fall off of the front window; Secondly, the black edge can block the trim, the inner rearview mirror or sensor bracket, so that the vehicle is more beautiful. The flower point is located inside the black edge, the main function is to act as the transition from the black edge to the transparent glass, weakening the visual mutation; In addition, the flower point can also contain the black edge to create deviation. It can be seen that the design difficulty of the black edge and the flower point is to ensure the beauty while matching well with the peripheral parts. The flower diagram is shown in the figure.
Process diversified trim system involves more than 20 kinds of molding process and surface treatment process, which is itself the "material library" and "process library" of interior and exterior decoration system. In recent years, with the progress of technology, more and more new processes are applied to the trim system, showing a trend of economic and quality oriented development.
The company is a professional plastic electroplating manufacturers. Founded in Zhaohe 38 years (1963), it is Japan plastic plating technology industrialization period. Through more than 50 years of development, has become the top plastic electroplating manufacturers in Japan. In Japan, in order to achieve the perfect combination of electroplating technology and the beautiful natural environment in Nagano Prefecture, the company treated and recycled the product, drainage and waste liquid, creating an ideal environment-friendly electroplating business.
In China, which has the world's automobile market, in order to meet the needs of customers, a factory was built in the electroplating industrial base of Yamen Town, Jiangmen City, Guangdong Province, China. Like the Japanese headquarters, the company takes care of the environment as its own responsibility, uses skilled and advanced electroplating technology, implements high-quality and diversified electroplating production, and provides high-quality services to global customers.